Digital printing is one of the most popular printing methods for flexible pouches.

Gravure Printing for Pouch Packaging

Gravure printing (also known as rotogravure) is a high-end printing method used for printing custom pouches with exceptional image quality and consistency. It’s the preferred choice for large scale production runs and established brands that need sharp, detailed designs with accurate colour reproduction.

If you’re planning to produce a higher volume of pouches and want a fully bespoke finish, gravure printing is one of the best options available.

  • Start-ups and growing brands

    Established brands with high sales volumes 5,000 units +

  • Limited-edition or seasonal packaging

    Retail-ready packaging that must look premium on the shelf

  • Product ranges with multiple flavours or designs

    Complex or image-heavy designs

  • Businesses testing new packaging concepts

    Pouches requiring longer production runs or repeat orders

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Gravure printing uses engraved metal cylinders to transfer ink onto packaging film.

What Is Gravure Printing?

Gravure printing uses engraved metal cylinders to transfer ink onto packaging film. Each cylinder is made specifically for your design and holds tiny wells that carry ink to the surface during the printing process.

This method produces precise, long-lasting results, especially useful when printing fine details, rich colours, and complex designs across large quantities of pouches.

Because the setup involves creating custom cylinders (or ‘plates’), gravure is typically used for high-volume runs where the unit cost comes down as quantity increases.

  • Exceptional print quality

    Exceptional print quality

    Perfect for high-resolution images, gradients, and fine detail

  • Consistent results across long runs

    Consistent results across long runs

    Maintains colour accuracy and sharpness throughout

  • Icon of a truck with a check mark on a blue background

    Ideal for large orders

    Lower unit costs at higher volumes

  • Works with a wide range of materials

    Works with a wide range of materials

    Including gloss, matte, clear, and
    metallic films

  • Custom finish options

    Custom finish options

    Add tactile features like soft-touch or spot gloss effects

  • Colour accuracy

    Colour accuracy

    Ability to print and  colour to  specific pantones/spot colours

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Once your design is finalised and approved, we’ll have high-precision cylinders produced to match your artwork.

How Gravure Printing Works with Us

Once your design is finalised and approved, we’ll have high-precision cylinders produced to match your artwork. Your pouch film is then printed at high-speed using these cylinders, ensuring professional-grade results with outstanding consistency.

After printing, the film is converted into your chosen pouch type – stand up, flat, gusseted, or bespoke shapes and sizes. Our team works closely with you throughout the process, from artwork preparation to delivery, making sure your pouch meets the highest standards.

We’ll advise you on print-ready file setup, suitable materials, and the most cost-effective run sizes for gravure.